Fishbone Flow

Integrating Lean, Six Sigma. TPM and TRIZ

John Bicheno

Publisher: PICSIE, 2006, 122 pages

ISBN: 0-9541244-3-X

Keywords: Lean

Last modified: May 19, 2010, 6:58 p.m.

Previous editions of this guide were called 'Cause and Effect JIT' and 'Cause and Effect Lean'.

The guide has become a standard quick reference guide to Lean. It is used in hundreds of companies, scores of consultancies, and numerous universities. It is a popular choice as accompanying notes for Lean education.

This book is built around the well-established and proven Lean FLOW framework developed by Kate Mackle of Thinkflow, and also incorporates material on the other three of the 'big four' — Lean operations, Six Sigma, TRIZ, and TPM.

  • Priorities
  • World Class: The Big Four
  • Three Themes of Lean
  • FLOW FRAMEWORK
  • The Essential PARETOS
  • MAPPING FLOW
  • MAPPING Activities, and BROWN PAPER Scene Setting
  • Sustainable Lean Environment
  • UNDERSTAND VALUE for Flow
  • MANAGE THE CONSTRAINT
  • PULL and SYNCHRONIZE for Flow
  • ALIGN DEMAND for Flow
  • INVENTORY for Flow
  • COMPRESS LEAD TIME for Flow
  • SURFACE PROBLEMS
  • DEVELOP FLEXIBLE PROCESSES (1) — SMALL MACHINES
  • DEVELOP FLEXIBLE PROCESSES (2) — CHANGEOVER REDUCTION
  • Lean and SIX SIGMA
  • REDUCE VARIATION, MISTAKES and COMPLEXITY
  • MAINTAIN THE PROCESSES for Flow
  • SUSTAINING Flow
  • ALIGN THE ORGANIZATION for Flow
  • Lean and IMPROVEMENT
  • SEVEN WASTES and SEVEN SERVICE WASTES
  • STANDARD WORK for Flow
  • VISUAL MANAGEMENT for Flow
  • 5S
  • LAYOUT for Flow
  • DEVELOP PEOPLE and TEAMS for Flow
  • Team Involvement
  • MEASURE for Flow
  • LEAN ACCOUNTING for Flow
  • DESIGN and New Product Development for Flow
  • SERVICE, ADMINISTRATION and OFFICE
  • PROJECT Flow
  • SUPPLY for Flow
  • DISTRIBUTE for Flow

Reviews

Fishbone Flow

Reviewed by Roland Buresund

Very Good ******** (8 out of 10)

Last modified: May 19, 2010, 6:59 p.m.

At last! A practical, easily followed, logical book about Lean and its Tools!

If you're into Lean, I can recommend this small booklet. It is worth every penny you pay for it.

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